product design

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Product Development Cost

How to Reduce Product Development Costs for Your Company?

News

Even ancient craftsmen and innovators recognized the value of prototyping and product development in the process of creating new products. Before making the necessary adjustments to produce the principal artifacts in accordance with the blueprints, they developed crude but fully functional copies of their concepts.

As early and clearly as feasible in the project, features and functions must be identified. During the prototyping or product development stage, it will be examined to see if the potential product possesses all the specified qualities and traits. Things can be further optimized than originally planned, though, during this key stage. However, there is a chance that the designers will choose to forgo some features for a variety of reasons, including production viability and financial constraints.

Although a product’s final version may differ slightly from the original concept, it must nonetheless satisfy the needs of its target audience. The prevalence of computer-aided design (CAD) tools utilized by CAD services professionals, engineers, and manufacturing specialists has made product development easier in today’s hardware & research development.

Which Prototyping Technique and How Much?

There is no simple solution for that. The cost is determined by a few elements, with the product development method being one of the most important. There are numerous possibilities, including:

        • White model: a basic, non-operational visual depiction of a design made of modeling clay or solid construction. Less than a day may pass during the prototyping process. The additive manufacturing process of 3D printing is used to create prototypes with minimal functionality, fine details, and textures.
        • A more accurate 3D printing technique that uses a UV laser and UV-curing resin is stereolithography (SLA). Due to the laser’s narrow focus width compared to its FDM (fused deposition modeling) counterpart’s larger nozzle size, precise prototyping is possible.
        • SLS machines employ powdered materials to be melted, fused, or sintered using lasers of variable powers. These machines are on the more expensive end of 3D printing technology. The method may create precise prototypes with intricate geometry and interconnected parts.
        • Micromachining is a subtractive manufacturing process that makes use of CNC and EDM machines (electrical discharge machining). A single piece of robust material, such as metal, is used to construct the prototype.
        • Vacuum casting: Prototypes are used to create silicone molds. The identical parts are then produced using the molds. The hardware of manufacturing quality is the end outcome. There is also the option of metal casting.
        • Urethane, soft, or full production injection molding tools are examples of prototype tooling. Hard-tooled plastic parts are produced by prototype tooling, while soft plastic is better for initial samples, and full production is suited for final prototypes with stricter tolerances.

In contrast to subtractive prototyping, which adds material, additive prototyping removes material. Both can be employed in production. A hybrid strategy exists as well, which makes use of both approaches, like in the polishing of a 3D printed item. Both the additive and subtractive methods have affordable costs, but only for limited volume prototyping, particularly when the product needs specific components that are difficult to create or mass-produce.

Why Build Hardware Prototypes?

Building prototypes enables the design and engineering team to gain additional insight into the functionality of the product before it is delivered to the manufacturing line for electrical devices (or any other sort, for that matter). The team learns important lessons and has a better knowledge of potential problems as well as the product’s advantages and disadvantages in everyday use, whether the prototype succeeds, or functions as expected. If more improvement is needed, it can be suggested by the team to further lower the risk of failure.

When created using CAD, product development may appear attractive on a computer screen. However, it is impossible to predict whether the product will function in a real-world usage setting until the digital concept is translated into a physical artifact. The product development costs include “looks-like” and “final product” versions, but this stage is necessary. It is preferable to find design defects before production rather than having to start over after a product has been released to the market.

Cost for Hardware Prototyping

Once more, it’s a question with numerous possible answers. When you are thinking about a specific product, you get precise replies. The good news is that compared to industrial and medical devices, consumer electronics items categorically cost less and prototype more quickly.

Because each product has difficulties in terms of the production budget, the variety in prototyping prices might be substantial. A professionally constructed hardware prototype of a consumer electronics product will range in price from $300 to as much as $100,000, to put it simply.

What is the Hourly Rate for product development?

Most prototype makers would consider the level of difficulty before charging on a per-project basis. Very few would utilize an hourly rate to estimate the total cost. The ideal hourly pay for a design firm in the US is between $50 and $200. In addition to staff providing administrative assistance, the company often includes engineers in the fields of software, electronics, and mechanical engineering.

Should You Hire Individuals or a Design Firm?

 Depending on who you hire to build the prototype, there can be a significant difference in completion time, cost, and quality.

When you’re not yet familiar with product development, hire a hardware development company. You don’t have a network of industry experts and putting together a team would take a lot of time. When money is not concerned, consumer electronics prototypes can run into the five digits. Throughout the procedure, numerous iterations can be necessary.

When a prompt completion time is required, typically, a design firm’s expert staff can complete the task more quickly. An established business most likely has links with reliable component suppliers in addition to its own skill pool.

When software takes center stage, hardware prototypes can also refer to a product’s outside casing. It is recommended to engage a design company to build the physical prototype when your major line of business is the creation of software so that you may concentrate on your main line of business.

Here are several businesses in the United States and Canada listed by Washington, DC-based market research company Clutch so you can get a decent idea of how much a hardware development company charges for prototyping services.

How can Monarch Innovation help?

The independent experts at Monarch Innovation have the skills and connections to assist you with 3D modeling and connect you with the manufacturing, rapid prototyping, and 3D printing services you require to get your product to market. Contacting us will help you save time! Bring it to your favorite manufacturer. Get a price or see how it operates.

How Industrial Designers and Engineering Services Have Influenced the Product Design World

How Industrial Designers and Engineering Services Have Influenced the Product Design World

CAD – General, Design

Both industrial designers and industrial engineers work or are involved in product manufacturing, and often with the same objective of creating a product that functions well while at the same time minimizing production cost. They are also often part of the same team, assembled to bring product ideas to reality.

Professionals of this field focus mainly on the aesthetic, usability, and manufacturability of a product throughout an entire product development cycle which includes ideation, research, prototyping, testing, analysis, validation, commercialization, and maintenance. All those processes running in a continuous cycle are expected to eventually lead the designers to an endless product improvement that answers the ever-changing buyers’ preferences and market demand.

Industrial Designer

Industrial designers develop the concepts for manufactured products, such as cars, home appliances, and toys. They combine art, business, and engineering to make products that people use every day. Industrial designers consider the function, aesthetics, production costs, and usability of products when developing new product concepts.

Some industrial designers focus on a particular product category. For example, they may design medical equipment or work on consumer electronics products, such as computers and smart phones. Other designers develop ideas for products such as new bicycles, furniture, housewares, and snowboards.

Other designers, sometimes called user interface designers or interaction designers, focus on the usability of a product, such as an electronic device, and ensure that the product is both simple and enjoyable to use.

Engineering Services

“Engineering services” means any service or creative work, the adequate performance of which requires engineering education, training and experience in the application of special knowledge of the mathematical, physical and engineering sciences to such services or creative work as consultation, investigation, evaluation, planning and design of engineering works and systems, engineering studies and the review of construction for the purpose of assuring substantial compliance with drawings and specifications. Such practice includes the performance of architectural work incidental to the practice of engineering.

Product Design

Product design is the process designers use to blend user needs with business goals to help brands make consistently successful products. Product designers work to optimize the user experience in the solutions they make for their users—and help their brands by making products sustainable for longer-term business needs. The role of the industrial designer in the product development process is to establish the product design language, as well as to mark companies and ownership. They are the most important part of the process because they have an understanding of what is happening in the market and the preferences of consumers.

Industrial Design Services

Industrial design is the integral aspect of the product design process where we help ensure the product design looks, feels, and weighs precisely the way you envisioned. It’s one of two important elements of the product design process. Industrial design focuses on aesthetics – how beautiful and eye-catching the product is. The second part of the product design process is engineering. Mechanical engineering services and electrical engineering services are especially important for more complex products when it comes to manufacturability. Because a well-designed and engineered product helps ensure that every unit off the production line is impeccable, free of defects, and most importantly, provides an intuitive, compelling, and easy-to-use end-user experience.

Product Development Cycle

1- Develop the idea

This is the brainstorming stage. The product team looks for ways to solve problems for their user personas. During this phase, the team will generate several product ideas.

2- Validate the idea

The goal now is to narrow the list to one product or feature worth pursuing. There are several ways of screening ideas to learn which are the most viable.

3- Build a prototype

For a company that develops software, the engineering team can create a very simple mockup of the application. They could even develop only a wireframe.

4- Create the messaging

the product team will be working with the marketing department to create the product’s market strategy , like developing product’s value proposition, creating tools and materials for sales department etc.

5- Build the Product

The goal now is to ship an MVP as quickly as possible. The sooner the company puts a working version of its product into users’ hands, the sooner it can receive useful feedback to improve the product.

6- Release the product

After developing and testing its MVP, the company is now ready to launch it to the public. The MVP will help the company gain several important insights at once, like level of market interest , types of buyers and users and how real users react to the product.

7- Improve the product

The product team will take real-world feedback from its early users to improve the product

Mechanical Engineering Services

Mechanical engineers design power-producing machines, such as electric generators, internal combustion engines, and steam and gas turbines, as well as power-using machines, such as refrigeration and air-conditioning systems. Mechanical engineers design other machines inside buildings, such as:

  • Calculating the space available in a plant and the longevity of parts and equipment, as well as labor costs, to provide sound and reliable cost estimates.
  • Ensuring that test specifications fall in accordance with any project blueprints.
  • Testing the individual parts and tools to make sure that they are truly up to the job.
  • Drafting blueprints that will provide guidance from the beginning to completion of projects.
  • Recommending updates based on the results of any testing.
  • Evaluating any sketches and designs that have already been drafted, and making suggestions for improvements.

Industrial Engineering Services

Industrial engineers work to reduce any waste of time, money, materials, energy or other commodities by streamlining procedures and processes. This is achieved through the application of specialist knowledge and skills to specify, predict and evaluate results from processes and systems. The results of this allow for new processes and systems to be produced, with business administration activities overlapping with areas such as production and manufacturing engineering, operations research, systems and supply chain engineering, management science and engineering, safety engineering, ergonomic and logistics engineering and more depending on the needs of the user.

Conclusion

Despite the similarity in name, industrial design and industrial engineering are two completely different professions. In some cases, they can be part of the same team, but each has different sets of responsibilities. Industrial designers are concerned with how a product looks and functions, while industrial designers figure out how to build or mass-produce the product in cost-efficient way without undermining quality. . Monarch Innovation is a leading design and engineering company in India with very dedicated minds and design solutions. If you are looking for 3D modelling services, product design then contact us here – https://www.monarch-innovation.com/contact-us.

An OEM’s Guide to Product Design and Manufacturing Prototypes

An OEM’s Guide to Product Design and Manufacturing Prototypes

Design

Introduction

Too often a product launch doesn’t get the commitment or focus it needs , it always starts with good intentions and realistic expectations but at some point the process falls apart , every product development project starts with identifying your market and defining your product capabilities and it ends with product sales and distribution , in between the idea of initial concept and design to prototype and manufacturing , the process often combines specialized engineering skills and advanced manufacturing technology and capabilities.

The OEM guide will help you from the design to the end product and cover some of the common issues that you might face in each stage of product development.

What does OEM guide help you with

OEM guide helps and provide a better communication of product design and getting everything ready for the action in the best possible way

Some steps that are followed in product design are –

  • Identification and development of design discipline scope of works.
  • Management of design contractors and their process control.
  • Provision of design disciplines including control & instrumentation, electrical, civil, and mechanical processes.
  • Management of design interface between designers and 3rd parties.
  • Management of design strategies & ideologies. .

Benefits include:

  • Gaps in resources eradicated.
  • Contractor retains ownership over design and construction processes.
  • The contractor/designer retains a reputation for providing “complete” design.
  • Allows client to manage the sections / disciplines they know and we do the rest.

OEM’s guide to product design

Step1- Product Concept

You start with an idea Ideas come and go. The better ideas stick around awhile. The very best reach this stage in the process. When you have an idea for a new product, you need to share it.

basic questions to be asked :

  • What will this product do?
  • Will it be a new product or an improvement of an existing product?
  • Who will use it?
  • What market will it serve and what market requirements will you face?
  • What will it replace?
  • How will they use it?
  • What will they be willing to pay for it?
  • What will it cost you to produce? These questions will help you define the “form, fit and function” of your new product – and its overall viability as a profit-making product.

Step 2- Product Specifications

You know what you want to build. You’ve shared it with others, you have a consensus and you have a rendering.

  • What are the functional specifications of this product? Beyond the primary function, what else will it do? What additional features should the product have?
  • What are the design specifications? Will this be a hand-held tool, a desktop product or a standalone? What size and weight factors need to be considered? How will it be stored?
  • What are the regulatory requirements? Have you considered the different safety, quality and package design requirements for different countries?
  • What environmental factors should you consider? Will the product be used around water or in hot or cold temperatures? What about explosive environments? Will power limitations be a concern?

Step 3- Proof of Concept

With your rendering and user specifications in place, it’s time to prove your concept – to demonstrate that your product will work as intended.

This prototype is not a finished design. It’s often a group of off-the-shelf components integrated to perform the basic function of the product. It is created to check whether the product that has been described, will be the outcome of it, and if not, the process is done from the start.

Step -4 Product Design

Product Design takes your initial prototype to the next level with a more finished and more functional version of your product. The prototype takes into account the more complete user experience – and will bear a closer resemblance to the end product. It will not be a replica, however. In this phase, the prototype should reflect what was outlined in Product Requirements it will help you assess individual components of the product – for their performance, manufacturing suitability and costs. Depending on the type of product being developed.

Step 5- Verification and Validation

Design Verification The design verification is one of the most significant quality steps in the product development process. Your product design will be examined to show that the new product, as designed, will meet the product specifications, performance expectations and all applicable regulatory requirements. This verification activity includes design reviews, testing, and regulatory approval.

Product Validation At the same time, the product needs to be validated against the marketing expectations. It is important to test the product to be sure that it performs its intended function as originally described by marketing.

Step 6 – Manufacturing Process Design

If you consider the manufacturing facility to be the machine that produces your product, it stands to reason that you want this machine to be properly designed, easily maintained, and flexible,  it must meet the highest quality standards

The key questions to ask :

  • Is the manufacturer well suit for the type of products you need produced?
  • Does it have the in-house capability to meet all your needs?
  • Will your production volume be the right fit for the manufacturer?
  • What systems will be in place to ensure consistent quality?
  • What testing and calibration will take place before product is complete?
  • Will the manufacturer handle inventory?
  • What is the packaging and shipping process?
  • Will the manufacturer be expected to handle accessories, spare parts and repair.

Step -7 Manufacturing

This transition needs to be seamless and completely free of the types of problems you might expect when a product is designed by one organization and manufactured by another.

Depending on your project, you will also want to pay close attention to your designated facility section. The manufacturer will set aside some work stations or selected machinery for your project.

Step -8 Sustaining Services

You will need to have a fully equipped and staffed service and repair division, which is available to perform both in-warranty and out-of-warranty service, repair, and calibration. Technicians will need to be fully trained to perform fast, reliable repair and recalibration of your product. You will also need to set up and maintain an inventory of spare parts and consumable replacement components.

Prototype Design

Prototypes have been made, tested, checked, remade, and repurposed, and you’ve produced something that works how you wanted it to. After all of the testing and creating, a factory was chosen out of the hundreds of options available. Working with them, a production process has been created and finally, in your hands is the thing you wanted to make.

It’s not over at this juncture; far from it. If you want your product to be a continuing success there are still things you need to look after.

Conclusion

All in all an OEM guide to product design and manufacturing helps you in many ways to get a well-designed and detailed process that creates specifications is going to go a long way in making your journey easier. That shouldn’t be the end of your involvement in the process, even if your manufacturer agrees to take on all of the post-shipping aftercare. Monarch Innovation is a leading design and engineering company in India with very dedicated minds and design solutions. If you are looking for 3D modelling services, product design then contact us here.

product design engineering

Importance of Product Design Engineering Services in loT Solution

Design

IoT brings endless possibilities for OEMs and establishments to disrupt the fame quo throughout diverse industries with clever products. However, growing IoT answers is a complicated process. An entire product engineering includes hardware engineering, embedded engineering, software program engineering, mechanical layout engineering, and manufacturing. Out of all offerings, mechanical layout offerings dominate.

Today’s customers’ buy selections are particularly inspired by product aesthetics, ease of use, shape factor, and sturdiness to get the preferred product performance. The absence of any of the elements may also result in producing faulty parts, resulting in excessive costs, manpower, and time.

Importance of Product Design Services

Mechanical layout offerings cowl each thing of the product layout procedure including business layout/sketches, 3-D CAD layout, CMF (Colour, Material, and Fitment) layout, 2D drawings, simulation, 3D proto validation, DFM analysis, and drawing update, mold tooling, and very last production. However, it’s far a complicated procedure because it includes growing and optimizing the layout, making sure the business preferred compliance, validating the mechanical layout, and prototyping to supply advanced merchandise.

It meets the aesthetics and mental wishes of the product. Engineering-pushed product layout offerings contribute to becoming durable, tangible merchandise with decreased charges and time to market. It typically satisfies the call for and requirements of customers.

What is Included in Design Engineering Services?

​​The product style method converts ideas into ended products. it’s categorized into the stages that are as follows:

Industrial Design:

throughout this stage, the commercial designers will flip your ideas into initial sketches to begin visualizing how the product would possibly look. Once you’re happy with the form, they’ll design employing a 3D CAD program corresponding to SolidWorks, Creo, or different tools to make sure the merchandise is possible for each user and therefore the manufacturer. CMF is additionally a part of industrial design wherever designers nail down the color, material, and finish of the product. Designing merchandise with appealing colours, materials, and finishing doesn’t solely serve the purposeful needs however also creates a much better user experience.

industrial design

3D CAD Design:

3D CAD style is the finished victimization of differing types of 3D software systems to make real-life visualizations of a finished product. By effectively utilizing 3D rendering the designers will augment ancient styles that are functional likewise as esthetical appealing.

3D Cad design

Simulation and Analysis:

Simulation and analysis use advanced procedure methods, design optimization techniques, and visualization tools. for example, using advanced CFD methods, facilitates perceiving the advanced design and performance problems long faced by several original instrumentality makers and enterprises. Simulation and Analysis will be performed victimization ANSYS and binary star tools for thermal analysis, shock, vibration, and drop situations of the merchandise.

3D Written Prototyping:

Prototyping a product can be pricey and slow however using 3D prototyping, you’ll reiterate efficiently. 3D modeling is one of the foremost vital steps of the product style process during this step, you get the thought of the form, fit, and function. 3D printed prototyping is the crucial part and necessary to validate the mechanic and engineering of it.

prototyping

2D Detailed Drawing

when 3D CAD and 3D written example validation, it’s suggested to create necessary changes within the drawing and needs to unharness elaborated 2D drawings as well as tolerances that are vital to focus on for any process.

Tooling Development

Mechanical engineers can modify any pre-existing CAD from the epitome section to urge preparation for what’s referred to as DFM (design for manufacturing) to ensure the planning is optimized for manufacturable and doesn’t have reserve price embedded in it. supported the projected volume, soft-mould tooling or hard-mould tooling is selected.

Mechanical Style Testing

style validation testing is important to validate a product’s design as per design specifications, meets client requirements, trade standards, and product restrictive compliance. Once the models are created, the mechanical engineering team will validate the design margin by running numerous tests such as shock, drop, vibration testing, and information science xx Testing, to check the merchandise in increasing stress levels of temperature, crash impact, distorted model visualizations, vibrations, the strength of the material, and so forth failure and defects found at this stage are corrected within the modelling section itself. This drastically reduces the scope of any error locomotion up throughout the producing phase.

Production Readiness

Having pre-tested and analyzed CAD Drawings and models helps the manufacturer to initiate the method of defect-free mass production with ease. firms will have trouble-free manufacturing with multiple vendors as per their policy with this type of readiness to upset any uncertainty.

Conclusion

Design engineering is the riding pressure on each product created for customers. Companies that specialize in this area provide value-delivered offerings which are custom designed to the customer’s needs.

Looking for product designing engineering services for your business? Check out Monarch Innovation which is one of the best engineering and design innovation company in India. Contact us for more details.

industrial design vs product design

Industrial Design v/s Product Design

Design

It is very difficult to configure the differences between industrial design and product design since both are used interchangeably. But in this article, we will figure out the aspects that distinguish industrial design from product design. First, we need to understand both the terms in detail to ascertain the differences between them. Let’s check out both the terms individually and then head over to their differences.

Industrial Design

Industrial design is a designing process implemented to design such products that are to be manufactured by mass production. It is concerned with the designs that are implemented to make products at an industrial scale or using industrial processes. The term Industrial Design was coined after the first industrial revolution when factories were set up to create specific products in huge amounts. Before the first industrial revolution, the products were designed by implementing manual techniques which resulted in lower manufacturing productivity. After the first industrial revolution, the industrial designers were entrusted with the following tasks:

  • Replacement of existing products by such new products that would perform the required functions and appeal the consumers to buy those new products
  • Design such products that could be manufactured in large volume
  • Look for such possible methods that could reduce overall product manufacturing costs and value engineering

It is concerned with bringing the art form and usability, which associates with craft designing and ergonomics for producing goods in large volumes. The industrial designing process is creative as well as analytical. Industrial designers often implement certain designing methodologies in the creative process such as user research, comparative product research, designing of the model, prototyping, and testing. It focuses on technical concepts, products, and processes. It also encompasses engineering, usefulness, and market placement. Industrial designers do not go into the technical details of the products.

Product Design

Product design is the subset of industrial design. It is the responsibility of a product designer to deliver a fully functional product. Product designing is implemented to create new products that could be sold by businesses to their customers. It is the set of strategic and tactical activities, including the generation of ideas for the creation of the product and its commercialization. In a more systematic way, it involves conceptualization and evaluation of the ideas to turn the products into ideal inventions.

The role of a product designer is to combine various approaches to create new products that can be helpful for the masses. Product designers widely need to consider details such as the ways people use and abuse products, faulty products, and the desirable ways in which those products could be used.

The product designing process focuses on different aspects. The processes are brought into action by a unit of people having different skills and training. The processes consist of identifying the requirements, exercising possible ideas, creating models, and generation the product. The finalization is done after making it into an actual product and removing any fault in the product or improving the product if necessary. The product design is classified into various categories such as mechanical product design, electrical product design, electronic product designs, etc.

After understanding both designs in detail, let’s head towards the basic differences between industrial design and product design.

Differences Between Industrial Design and Product Design

Industrial design encompasses a wider area. The product designing team works because of the input that industrial design engineers provide. In short, industrial design involves activities that consist of product specification, aesthetics, and presentation. On the other hand, product design involves detailed designing of the products based on the specifications that are provided by industrial design engineers.

INDUSTRIAL DESIGN

PRODUCT DESIGN

Industrial design is mainly concerned with product development lifecycle.

Product design is basically a subset of industrial design.

Industrial designers focus on the aesthetics of the products and their manufacturing.

Product designers focus on the detailed design of the products.

It is about creating solutions.

It is about taking the solutions to the manufacturer and the customers.

Industrial design is responsible for the overall function, aesthetics, user interface (UI), and user experience (UX) of the products.

For product designing, function-specific teams such as mechanical, electrical, and software engineers are involved.

This field widely ensures that the product design meets customer expectations and if they are suitable for mass production.

This field ensures the functioning of the products according to their specifications and applicable standards.

It involves activities that cover the complete product lifecycle.

It involves activities that cover up the processes up to final product development.

The above listed are the fundamental differences between industrial design and product design. Though there are not many considerable differences between them, as product design is the subset of industrial design, the points included above are enough to differentiate between them. I hope you find this article helpful in distinguishing industrial design from product design.

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